Europe is at a pivotal moment in the energy transition. Spurred by the EU Green Deal and a wave of national climate goals, solar adoption has soared to unprecedented levels: Across the European Union, the solar sector has experienced remarkable growth. In 2024, the EU installed a record 65.5 GW of new solar capacity, slightly surpassing the 62.8 GW added in 2023. This expansion brought the total installed solar capacity to approximately 338 GW by the end of 2024. Germany stands out as a clear leader, adding an impressive 16 GW of new solar capacity in 2024 alone, a milestone that underscores both the immense potential and the complex challenges of scaling renewable energy.

While Germany’s number of solar installers is on track to nearly double (from 3,800 in September 2023 to over 7,000 by 2025), this is still insufficient to meet the burgeoning demand. A similar trend is evident across Europe: By the end of 2023, the solar sector employed approximately 826,000 people, reflecting a 27% increase from the previous year while demand for qualified workers is still high.

Growing skills gap in a booming solar job market

In essence, the market is racing forward while labor capacity struggles to keep pace. As solar systems become more sophisticated – encompassing batteries, heat pumps, and EV chargers – a crucial question emerges: How can installers maintain both efficiency and scalability amidst rapid change and a shortage of skilled labor?

The answer lies in hybrid skill sets that extend well beyond traditional craftsmanship. Solar now demands strategic planning, advanced software capabilities, and deep regulatory insights. Mastering these diverse competencies positions companies to rise above the labor bottleneck, ensuring they can deliver projects at scale while maintaining quality.

The skill shortage in figures – a widening gap

Germany’s solar and wind sectors alone are projected to require 300,000 additional skilled workers by 2030, painting a sobering picture of just how intense the competition for talent has become. Meanwhile, the solar sector across the EU is expected to grow from 830,000 in 2024 to over 1 million by 2027, driven by an anticipated annual installation of 88.5 GW by that year.

While more installation crews are certainly needed, there is also a pressing need: today’s photovoltaic systems incorporate sophisticated data-driven tools, interconnect with various other clean technologies, and must comply with local rules that change frequently. Traditional training in roofing or electrical wiring, though essential, no longer covers everything.

Net-Zero Academies need to accelerate training and address skills shortages

This workforce gap is made more acute by the time-intensive, manual processes still involved in project design, permitting, and installation – any inefficiency magnifies existing resource constraints. Meanwhile, an aging workforce adds to the urgency. Many experienced electricians and technicians are on the verge of retirement, precisely when the solar sector most needs them. On the positive side, younger professionals who desire meaningful careers represent a promising wellspring of new talent. By positioning solar installation as a future-proof, impactful field, the industry can attract bright minds eager to help drive Europe’s energy transition.

More than craftsmen

The modern solar technician operates in a far more complex realm than in years past. While hands-on expertise remains vital – mounting modules, wiring inverters, and ensuring electrical safety – today’s projects demand the use of advanced software platforms, engagement with data analytics, and adherence to evolving regulations. Success often hinges on the ability to translate a homeowner’s unique needs into a comprehensive, tech-forward solution.

For instance, adding battery storage and an electric vehicle charger to a solar installation requires an understanding of load profiles, real-time monitoring, and the intricacies of local utility interconnection rules. In a decentralised energy landscape, installers who can combine physical labor with digital fluency and regulatory expertise are poised to stand out. Such hybrid skill sets not only enhance overall project quality but also attract customers who seek an all-in-one partner capable of delivering truly integrated home electrification.

Recent labor market research reinforces this need for hybrid skill sets. A study by the Bertelsmann Stiftung analyzed more than 2.6 million online job postings in the solar and wind sectors and found a clear skills gap: traditional vocational roles – such as roofers or HVAC technicians – offer a solid foundation for entering the solar industry, but they fall short of meeting today’s demands without targeted upskilling. The study reveals that specific expertise in areas like photovoltaic system installation, solar thermal technology, digital design tools, and regulatory compliance is now essential. This underscores the urgency of creating cross-disciplinary training pathways tailored to the renewable energy workforce.

AI and software can alleviate the skills shortage

AI-driven platforms have the potential to address some of the labor constraints by automating complex or repetitive tasks. Aurora Solar streamlines key steps in PV system design and project workflows by leveraging AI, LiDAR data, and automation – from generating precise 3D shading analyses to producing optimizsd system layouts and pre-filled permitting documents, all based on just an address. By removing these bottlenecks, each technician can handle a greater number of projects without compromising on accuracy or customer satisfaction.

How AI is advancing photovoltaics

Beyond boosting efficiency, Aurora Solar’s technology helps minimise costly errors in PV planning and execution. Automated Bill of Materials features ensure that system components align precisely with design specifications, while digital tools reduce the need for on-site visits by enabling remote site assessments and accurate virtual planning. These improvements free up skilled workers to concentrate on tasks that demand human ingenuity, such as client consultations, on-site troubleshooting, and advanced system configurations. Yet even as AI reshapes project workflows, it introduces fresh skill demands. Future-proof solar workforces must be adept at interpreting data outputs, addressing the occasional software glitch, and continually updating their technical know-how as software platforms evolve.

Industry can close the skills gap

Comprehensive training and upskilling programs hold the key to bridging the solar skills gap. Industry leaders, educational institutions, and policymakers must work together to craft specialised learning pathways. These can include focused certificate programs or short-format boot camps, designed to rapidly equip electricians and roofers with the digital, regulatory, and financial competencies now integral to modern installations.

Global Energy Talent Index: Competition for renewable professionals intensifying

For example, Germany’s renowned dual-education model provides a valuable framework, blending practical experience with theoretical coursework. By adapting this approach for solar, a new wave of technicians can move quickly from the classroom to the rooftop, ready to navigate digital design software and local regulations with ease. At the same time, greater standardisation of components and supply chains can reduce on-site complexities. When married with robust logistics and scheduling tools, each project becomes an opportunity to accomplish more with fewer human hours.

Hybrid key to the energy transition

Europe’s solar industry is at a crossroads. It’s growing at a historic pace, yet risks hitting the brakes due to insufficient skilled labor. The solution rests on two parallel transformations: embracing digital solutions that optimise efficiency and nurturing a workforce with hybrid skill sets blending technical know-how, regulatory awareness, and data-driven acumen.

Technology is both an accelerator – automating repetitive tasks and a driver of new competencies – requiring digital-savvy technicians who can interpret data and navigate evolving tools. The time is now for solar companies, policymakers, and educational institutions to invest in collaborative training frameworks and digital support solutions. By doing so, we ensure the next generation of solar professionals is ready to meet the climate challenge head-on.

Organisations that prioritise hybrid skills will emerge not only as industry leaders but also as indispensable partners in Europe’s broader energy transition. By scaling efficiency, fostering innovation, and inspiring new talent, the solar sector can seize this moment to lead Europe into a cleaner and more resilient future. (Chris Hopper/hcn)





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EcoFlow HEMS AI is designed to deliver measurable savings by combining two powerful capabilities: highly accurate forecasting and dynamic tariff integration.

EcoFlow HEMS AI achieves up to 90% accuracy in both energy consumption and solar generation forecasts. Moreover, by predicting exactly how much electricity a household will use and generate, the system can strategically plan energy use in advance.

Dynamic Tariff Integration integrates dynamic tariffs from multiple platforms, including EPEX SPOT, NORDPOOL, rabot.energy, Tibber, and Octopus, enabling more effective and optimised energy cost management. It will support more than 500 dynamic tariff energy providers across Europe in the future.

Watch our video

These combined capabilities enable the EcoFlow HEMS to make intelligent, real-time energy decisions – helping households significantly reduce electricity expenses while optimising battery use and minimising grid dependency.

Key Features of EcoFlow HEMS

– Multiple modes users can choose from:

– SmartEarning mode (AI-controlled): Optimises cost savings while preserving battery health using a specialised algorithm.

– PureGreen mode (AI-controlled): Prioritises solar energy usage for maximum sustainability.

– Customized mode: Offers AI-driven recommendations and insights tailored to individual preferences.

– All-in-one app management: Real-time system insights and control through the EcoFlow app, offering convenience and visibility.

– Predictable power backup: HEMS proactively prepares for power outages or weather disruptions, maintaining personalised battery backup thresholds.

– Interoperable energy ecosystem: Seamless compatibility with batteries, inverters, EV chargers, smart plugs, and heat management systems—all in one interface.

Don‘t miss our pv Guided Tours and CEO Talks – LIVE from Munich

PowerPulse 2: The Smarter EV Charging Solution

EcoFlow also announces the launch of PowerPulse 2, a cutting-edge EV charger designed to fit naturally into the EcoFlow HEMS ecosystem. New modes include:

– Smart mode: Uses dynamic tariff data to find the most economical charging strategy.

– Multi-charger mode: Dynamically allocates and adjusts charging power for each vehicle using multiple PowerPulse 2 units, unlocking a wider range of scenarios, all while monitoring overall system performance via the EcoFlow app.

STREAM Series: AI-Powered Balcony Power

Also on display is the STREAM Series Plug & Play Solar Plant, an AI-powered balcony solar system launched in April. With an output of up to 2300W and scalable storage reaching 23kWh, the STREAM Series is now fully compatible with EcoFlow’s PowerOcean Series.

Ecoflow presents new satellite battery for balcony PV

This new integration offers added flexibility for users:

– STREAM owners can now upgrade to a full residential setup by connecting to the PowerOcean system, protecting their original investment.

– PowerOcean users can expand with STREAM for small-scale, modular energy storage.

Availability

EcoFlow HEMS with AI functionality will be available across Europe starting in Q3 2025. The PowerPulse 2 is already available in its single-phase version, with the three-phase version expected to launch by the end of June 2025 throughout the European market. (hcn)





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The solar energy sector stands at the forefront of the energy transition, tasked with ensuring a stable, reliable power supply while driving progress toward ambitious sustainability goals. As demand for clean energy surges, the industry must navigate challenges like grid integration, storage solutions, and fluctuating weather conditions—all while maintaining efficiency and adaptability. The question is clear: how can solar energy providers meet these demands while setting new standards for operational resilience?

A global shift is underway toward renewable energy grids, advanced storage solutions, and cutting-edge technologies. Tools such as the Industrial Internet of Things (IIoT), artificial intelligence (AI), and cloud technologies enable real-time monitoring, predictive analytics, and seamless integration with traditional systems. These innovations allow energy companies to optimize load balancing, protect equipment, and enhance reliability by analyzing electricity demand, consumption trends, and weather patterns.

The untapped potential of data

Data is pivotal in this transformation. Energy companies managing vast, distributed power grids rely heavily on structured, reliable information. Digital twins—virtual replicas of physical assets or systems—are gaining traction in the sector. These twins combine data on geometry, physical properties, and environmental factors from multiple sources, enabling real-time monitoring and predictive analysis.

Also see: Artificial intelligence – The key to transforming renewable energy systems?

A hybrid or cloud-based digital twin fosters collaboration by providing all stakeholders with a unified, accurate data source. This enhances transparency and coordination across teams and partners in the value chain. For energy providers, this level of insight enables precise, data-driven adjustments, boosting operational flexibility and decision-making.

The need for real-time insights

Despite the availability of advanced tools, a gap remains in accessing real-time data. According to AVEVA’s Industrial Intelligence Index Report, 55% of energy executives report rarely or never having real-time data when making critical decisions.

Aveva

Real-time data management plays a crucial role for intelligent grid management.

In order to leverage these benefits, all energy providers need to look for pioneer projects in their field so they can learn from each other—no matter the energy source.
For example, Swedish energy giant Vattenfall addressed this challenge by modernizing its hydropower plants. With 11,475 megawatts of capacity and an annual production of 40 terawatt-hours, Vattenfall’s outdated maintenance systems relied on static data, necessitating reactive measures. To transition to a proactive approach, Vattenfall adopted the AVEVA PI (Plant Information) system, integrating historical and real-time data for advanced monitoring and analysis.

An example in modernization

Vattenfall’s AVEVA PI implementation allowed the company to perform condition-based monitoring using real-time data and automated alerts. This shift minimized unplanned maintenance, reduced downtime, and improved efficiency. Within a year, maintenance costs dropped by 1.5%, operational reliability improved, and the groundwork was laid for a future hydro information portal providing real-time KPIs and analytics.

Also see: Ioannis Chatzichristofis – “a key prerequisite is the modernization of the Polish electricity grid”

Magnus Holmbom, Development Engineer for Maintenance at Vattenfall, highlighted the platform’s scalability and its role in ensuring planned, rather than reactive, maintenance. The pilot project showcased how digital transformation can reduce costs, enhance sustainability, and boost operational efficiency.

The role of AI in maintenance

Building on systems like Vattenfall’s, artificial intelligence is taking predictive maintenance further. Generative AI and machine learning models are now used to estimate the remaining useful life of equipment. Unlike traditional monitoring systems, which rely on static intervals, AI-driven approaches analyze sensor and operational data for subtle performance changes, enabling earlier fault detection and process stabilization.

Also see: Expert analysis – How to approach battery energy storage systems in Europe

Condition-based maintenance, supported by AI, offers a proactive way to enhance plant reliability and efficiency. By identifying anomalies early, energy providers can prevent costly disruptions and maximize the lifespan of their assets.

Technology as the catalyst for change

The energy sector is navigating complex challenges, including stringent climate targets, operational efficiency, and volatile markets. Data-driven technologies are becoming indispensable tools for addressing these issues. By leveraging real-time insights, predictive analytics, and AI, energy companies can achieve greater sustainability, resilience, and adaptability.

Also see: Expert analysis – Key challenges and opportunities for the European renewable energy market

As these advancements reshape the industry, energy providers are not just managing change—they are leading the way toward a sustainable, efficient, and reliable energy future. (Sue Quense/hcn)

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The state-of-the-art facility is the world’s first Lighthouse Factory in the PV industry. It integrates more than 30 digital use cases and sets a new benchmark for high-quality development and intelligent manufacturing in the photovoltaic sector.

Vice President Haimeng Zhang highlighted the primary reasons for setting up the Lighthouse Factory: to meet the changing and diverse needs of customers and to ensure consistency in production processes across different sites.

Ensuring global production consistency through the use of fourth industrial revolution (4IR) technologies

As module manufacturing scales globally, it is critical to maintain consistency across different distributed production sites. LONGi’s Lighthouse Factory addresses this challenge by using advanced technologies such as the Industrial Internet of Things (iIoT), big data, artificial intelligence and digital twins. This approach has been recognized by the World Economic Forum (WEF), which has included the Jiaxing Lighthouse Factory in its latest “Lighthouse Factory” list.

Expansion of the Lighthouse project to other production sites

LONGi has also introduced the “Lighthouse Project”, which aims to transfer the agile intelligent manufacturing model of the Jiaxing Lighthouse Factory to other production sites. “The LONGi Jiaxing Lighthouse Factory is just the beginning,” explained Haimeng Zhang. “Our goal is to develop it into a state-of-the-art production facility that can be replicated in the future.”

See our interview with LONGi: “The PV industry is navigating a complex competitive landscape”

Improving research and development while ensuring highly efficient, digitalized manufacturing processes
LONGi has always prioritized technological research and development to increase productivity through innovation, Zhang said. The company’s progress has resulted in record-breaking performances, including a conversion efficiency of 27.30% for heterojunction back contact (HBC) crystalline silicon solar cells and an efficiency of 33.9% for perovskite tandem crystalline silicon solar cells.

Video: How AI and automation are driving LONGi’s production base in Jiaxing

The PV industry is increasingly driven by customer needs, requiring the production of modules that meet specific requirements. LONGi recognized that improving R&D is important, but it is not the only solution. Efficient manufacturing processes are essential to meet diverse customer requirements, ensure flexible production for different applications and speed up product delivery.

New Hi-MO X6 Max series is produced in the Lighthouse Factory

The Lighthouse Factory in Jiaxing will serve as the production base for the Hi-MO X6 high power back contact module and will also be the production site for LONGi’s newly launched Hi-MO X6 Max module series. These modules are characterized by the innovative TaiRay Inside silicon wafer technology and Hybrid Passivated Back Contact Cells (HPBC) and feature the rectangular silicon wafer size M11 as well as a standard size of 2382×1134 mm. According to the company, the series offers improved stability, reliability and power generation efficiency.

Also see: LONGi presents enhanced back contact PV modules

Employees benefit significantly from training measures and a modern working environment

The Lighthouse Factory has significantly improved the working environment for employees, allowing them to master digital tools, improve their skills and become high-quality employees. “This is also the biggest advantage of Lighthouse Factory,” Haimeng Zhang remarked. (hcn)





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